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Processing

Powder Coating

Also called: Polyester powder coating, PE coating, painted aluminium

Powder coating applies a dry electrostatically charged paint powder to pretreated aluminium and cures it in an oven into a durable coloured finish.

Powder coating is the most common finish for aluminium windows, doors and facade profiles in India. The metal is first cleaned and given a conversion pretreatment, traditionally chromate based and increasingly chrome-free, to promote adhesion and corrosion resistance. Charged powder, usually polyester for outdoor use, is sprayed on and then cured in an oven, where it melts and cross-links into a continuous film. Super-durable and PVDF liquid coatings are used where higher weathering resistance is needed.

Why it matters when buying

  • Pretreatment quality decides long-term performance; ask what system is used and how it is controlled.
  • Specify colour (RAL or shade card), gloss, film thickness in microns and the weathering class of the powder.
  • Check adhesion, film thickness and colour consistency on delivery, and look for orange peel or bare spots.
  • Painted profiles become painted extrusion scrap at end of life, which recovers less metal than bare scrap because the coating burns off.

Typical uses

Architectural extrusions, façade and ACP systems, furniture, solar structures and enclosures. Compare with anodising. Browse extrusions.

Related materials

Buy aluminium extrusions & profilesSell extrusionsBuy aluminium sheets, plates & coilsSell sheets & coils

Related terms

Anodising

Anodising is an electrochemical process that thickens the natural oxide layer on aluminium, improving corrosion and wear resistance and allowing colour.

Extrusion

Extrusion pushes a heated aluminium billet through a shaped steel die to produce long profiles such as window sections, tubes, bars and heat sinks.

Extrusion Scrap

Extrusion scrap is 6063 or 6061 profile offcuts and old sections; clean, unpainted, single-alloy lots are among the most valuable aluminium scrap.

6063 Alloy

6063 is the standard aluminium-magnesium-silicon extrusion alloy, prized for its smooth surface and anodising response in windows, doors and frames.

Recovery / Yield

Recovery or yield is the percentage of usable molten aluminium obtained when scrap or dross is melted, the key number that sets scrap value.

Read more

6063 Extrusion Scrap Recycling: Segregate Clean, Painted and Thermal-BreakAluminium for Solar Mounting Structures: Alloys, Finish and Design ChecksCBAM and Green Aluminium: What Indian Exporters Need to KnowAluminium Sheet and Coil Buying Checklist for Indian Buyers
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