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Processing

Anodising

Also called: Anodizing, anodic coating, hard anodising

Anodising is an electrochemical process that thickens the natural oxide layer on aluminium, improving corrosion and wear resistance and allowing colour.

In anodising, cleaned aluminium is made the anode in an electrolyte, most commonly sulphuric acid. Current grows a controlled, porous aluminium oxide layer from the metal itself. The pores can be coloured with dyes or electrolytic colouring and are then sealed. Coating thickness is measured in microns, and architectural specifications set minimum thicknesses by exposure class. Hard anodising uses colder baths and higher current to produce thick, wear-resistant layers.

Why it matters when buying

  • Alloy and billet quality strongly affect results: 6063 and 1xxx grades anodise brightly, while high-silicon or high-copper alloys give dull or patchy finishes.
  • Poor homogenisation or die lines show up as streaks after anodising.
  • Specify coating thickness, colour and shade range, and sealing quality, and ask how they are tested.
  • Anodised parts need careful packing, since scratches cannot be touched up easily.

Typical uses

Architectural extrusions, facade panels, consumer electronics, cookware, reflectors and machine parts. Anodised scrap is generally treated as cleaner than painted scrap. Compare with powder coating.

Related materials

Buy aluminium extrusions & profilesSell extrusionsBuy aluminium sheets, plates & coilsSell sheets & coils

Related terms

Powder Coating

Powder coating applies a dry electrostatically charged paint powder to pretreated aluminium and cures it in an oven into a durable coloured finish.

6063 Alloy

6063 is the standard aluminium-magnesium-silicon extrusion alloy, prized for its smooth surface and anodising response in windows, doors and frames.

Extrusion

Extrusion pushes a heated aluminium billet through a shaped steel die to produce long profiles such as window sections, tubes, bars and heat sinks.

Homogenisation

Homogenisation is a high-temperature soak of cast billets or slabs that evens out chemistry and microstructure so they extrude or roll cleanly.

1050 Alloy

1050 is commercially pure aluminium with at least 99.5% Al, offering high conductivity, formability and corrosion resistance but low strength.

Read more

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