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Processing

Extrusion

Also called: Aluminium extrusion, profile extrusion, sections

Extrusion pushes a heated aluminium billet through a shaped steel die to produce long profiles such as window sections, tubes, bars and heat sinks.

In aluminium extrusion, a homogenised billet is heated, loaded into a press container and pushed by a ram through a die. The metal emerges as a continuous profile with the die shape, is cooled (quenched), stretched straight, cut to length and aged to the required temper, usually T5 or T6. Most extrusions are made from 6063, with 6061, 6082 and 6005 for higher strength.

Why it matters when buying

  • Specify alloy and temper, profile drawing or die number, weight per metre, length, dimensions / tolerance and surface finish.
  • New profiles need a die; ask about die cost, ownership and lead time.
  • Weight per metre drives price because extrusions are sold by weight; check it against the drawing on delivery.
  • Finish options include mill finish, anodised and powder coated, each with its own quality checks.

Typical uses

Windows, doors and facades, solar module frames and mounting structures, LED and electronics heat sinks, furniture, T-slot framing, automotive and railway profiles. Offcuts become extrusion scrap. Browse extrusions.

Related materials

Buy aluminium extrusions & profilesSell extrusionsBuy aluminium billets & ec wire rodSell billets & wire rod

Related terms

6063 Alloy

6063 is the standard aluminium-magnesium-silicon extrusion alloy, prized for its smooth surface and anodising response in windows, doors and frames.

6061 Alloy

6061 is a heat-treatable Al-Mg-Si-Cu alloy with higher strength than 6063, used for structural extrusions, plate, machined parts and fittings.

Homogenisation

Homogenisation is a high-temperature soak of cast billets or slabs that evens out chemistry and microstructure so they extrude or roll cleanly.

Anodising

Anodising is an electrochemical process that thickens the natural oxide layer on aluminium, improving corrosion and wear resistance and allowing colour.

Extrusion Scrap

Extrusion scrap is 6063 or 6061 profile offcuts and old sections; clean, unpainted, single-alloy lots are among the most valuable aluminium scrap.

Read more

6063 Extrusion Scrap Recycling: Segregate Clean, Painted and Thermal-BreakAluminium for Solar Mounting Structures: Alloys, Finish and Design ChecksCBAM and Green Aluminium: What Indian Exporters Need to Know
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