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Materials & alloys

6061 Alloy

Also called: AA6061, 6061-T6, structural Al-Mg-Si alloy

6061 is a heat-treatable Al-Mg-Si-Cu alloy with higher strength than 6063, used for structural extrusions, plate, machined parts and fittings.

6061 is a 6xxx-series wrought alloy with about 0.8-1.2% magnesium, 0.4-0.8% silicon and small additions of copper and chromium. It is one of the most widely used general structural alloys, combining good strength in the T6 temper, good corrosion resistance, weldability and machinability. It is produced as extrusions, rod and bar, sheet, plate and forgings.

Why it matters when buying

  • 6061 is harder to extrude than 6063, so thin or complex profiles may cost more or need redesign.
  • Always state the temper; 6061-O and 6061-T6 behave very differently in forming and strength.
  • Check tensile strength, yield and elongation on the mill test certificate, especially for load-bearing parts.
  • Welding reduces strength in the heat-affected zone; designers should account for this.
  • Some buyers treat 6061 and 6082 as alternatives; confirm acceptance before substituting.

Typical uses

Structural frames, truck and trailer parts, marine fittings, machined components, moulds, jigs and fixtures, bicycle frames, and solar mounting structures. See aluminium for solar mounting structures and listings under sheets and plate and extrusions.

Related materials

Buy aluminium billets & ec wire rodSell billets & wire rodBuy aluminium sheets, plates & coilsSell sheets & coilsBuy aluminium extrusions & profilesSell extrusions

Related terms

6063 Alloy

6063 is the standard aluminium-magnesium-silicon extrusion alloy, prized for its smooth surface and anodising response in windows, doors and frames.

Temper Designation

Temper designations such as O, H14, H32, T5 and T6 describe how an aluminium alloy has been annealed, strain hardened or heat treated after forming.

Tensile Strength

Tensile strength is the maximum stress aluminium withstands when pulled before breaking, reported with yield strength and elongation in MPa and %.

Extrusion

Extrusion pushes a heated aluminium billet through a shaped steel die to produce long profiles such as window sections, tubes, bars and heat sinks.

5052 Alloy

5052 is a non-heat-treatable aluminium-magnesium sheet alloy with good strength, formability and corrosion resistance, commonly supplied as 5052-H32.

Read more

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