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Testing & specifications

Tensile Strength

Also called: UTS, yield strength, 0.2% proof stress, elongation

Tensile strength is the maximum stress aluminium withstands when pulled before breaking, reported with yield strength and elongation in MPa and %.

In a tensile test, a machined sample is pulled to failure. Three values are normally reported: ultimate tensile strength (UTS, the peak stress), yield strength or 0.2% proof stress (where permanent deformation begins), and elongation (how much it stretched before breaking, a measure of ductility). Values are given in MPa (N/mm²) and percent. Hardness tests such as Webster or Brinell are quicker proxies often used on the shop floor.

Why it matters when buying

  • Strength depends on both alloy and temper; the same alloy can vary several-fold between O and fully hardened conditions.
  • Standards give minimum values per alloy, temper and thickness or section; check the mill test certificate against them.
  • For structural extrusions in 6061 or 6063, under-aged material is a common cause of low results.
  • Yield, not UTS, is usually what designers use, so make sure it is reported.
  • For wire rod and conductors, tensile range is specified along with conductivity.

Notes

Test direction matters for rolled plate and extrusions, since properties can differ along and across the rolling or extrusion direction. Agree the test standard and sample location in the RFQ.

Related materials

Buy aluminium sheets, plates & coilsSell sheets & coilsBuy aluminium extrusions & profilesSell extrusionsBuy aluminium billets & ec wire rodSell billets & wire rodBuy aluminium wire & conductorsSell wire & conductors

Related terms

Temper Designation

Temper designations such as O, H14, H32, T5 and T6 describe how an aluminium alloy has been annealed, strain hardened or heat treated after forming.

Mill Test Certificate

A mill test certificate (MTC) is the producer document stating the chemical composition, mechanical properties and identity of a supplied aluminium lot.

6061 Alloy

6061 is a heat-treatable Al-Mg-Si-Cu alloy with higher strength than 6063, used for structural extrusions, plate, machined parts and fittings.

6063 Alloy

6063 is the standard aluminium-magnesium-silicon extrusion alloy, prized for its smooth surface and anodising response in windows, doors and frames.

Conductivity (% IACS)

Electrical conductivity of aluminium is expressed as % IACS, where 100% equals annealed copper; EC grade aluminium is around 61-62% IACS.

Read more

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