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Processing

Gravity Casting

Also called: Gravity die casting, permanent mould casting, sand casting

Gravity casting pours molten aluminium into a permanent metal mould or sand mould without applied pressure, suiting sound, heat-treatable castings.

In gravity die casting (permanent mould casting), molten aluminium is poured into a reusable metal mould and fills it under its own weight. Sand casting is similar but uses expendable sand moulds. Low-pressure die casting, a related process, pushes metal up into the mould with gentle gas pressure. These methods fill more slowly than high pressure die casting, so parts have less trapped gas and can be heat treated.

Why it matters when buying

  • Typical alloys are LM6, LM25 / A356, LM4 and LM2; choice depends on strength, heat treatment and corrosion needs.
  • Iron and other impurities matter more here than in HPDC because these castings often need ductility.
  • Foundries use grain refiner and strontium modifier; ask whether the ingot is pre-treated.
  • Moulds and tooling cost less than HPDC dies, so gravity casting suits medium volumes and larger parts.

Typical uses

Alloy wheels (usually low pressure), cylinder heads, pump and valve bodies, electrical fittings, marine parts and machine components. Browse alloy ingots.

Related materials

Buy aluminium alloy ingots (adc12, lm6, lm24)Sell alloy ingotsBuy aluminium master alloysSell master alloys

Related terms

Die Casting

Die casting injects molten aluminium alloy into a steel die at high pressure to make precise, thin-walled parts in large volumes.

LM6

LM6 is a near-eutectic aluminium-silicon casting alloy with about 10-13% silicon and very low copper, valued for fluidity and corrosion resistance.

LM25 / A356

LM25 and A356 are heat-treatable Al-Si7-Mg casting alloys used for strong, ductile gravity and low-pressure castings such as alloy wheels.

Grain Refiner

A grain refiner, usually AlTi5B1 or AlTi3B1 master alloy, adds nuclei to molten aluminium so it solidifies with fine, uniform grains.

Master Alloys

Master alloys are concentrated aluminium alloys such as AlTi5B1, AlSr10 and AlMn20 added to melts to adjust chemistry, refine grain or modify structure.

Read more

What Drives Aluminium Prices in India? LME, MCX, Premiums and MorePrimary vs Secondary Aluminium Ingots: Which One Do You Need?Choosing an Aluminium Alloy for Die Casting: ADC12, A380, LM6, ADC10, A356CBAM and Green Aluminium: What Indian Exporters Need to Know
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